Preparatory
CHECKLABEL
Quality inspection machine able to check the weaving quality of the ribbons and tapes: especially for labels, for plain, printed and elastic ribbons.
Our innovative CHECKLABEL machine is the only one in the world that uses an Artificial Intelligence (AI) system with a self-learning scan of the ribbon being processed up to 25 mt/min.
Our machine allows to reduce the cost of the manual quality control and makes the control itself unaffected by the human judgement of the operator, setting repeatable standards over time.
Once a job has been learned by the machine, it is saved for future repeat orders.
The quality control performed by the CHECKLABEL system is completely objective, constant and reliable.
MACHINE DESCRIPTION
SAVING SYSTEM
The system can save and upload the processed ribbons
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DETECTION SYSTEM
The software can recognise by itself which labels are correct and which ones are not; it is possibile to set the tolerance
DEFECTS MARKING SYSTEM
When a defective label has been detected, the dispenser of the adhesive marker automatically puts a shiny marker/sticker on the defective labels without stopping the process. Then the ribbon is rewound, ready to be processed on the finishing machines OMNILABEL cut & fold machines and the laser cutting machines GALVOLABEL, which can be equipped with a photocell to detect and automatically remove the defective labels
SOFTWARE UPDATING
Software update and assistance available remotely
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Check for the correct position of the “chip” applied on labels with woven antenna on the back.
MACHINE EQUIPMENT
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Unwinder
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Videocamera
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Patented quality control system: detects the ribbon defects
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Incorporated PC ready to work immediately without having to install an external software
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Specific software
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Rewinder
• Sticker dispenser to recognise the defects
ACCESSORIES (OPTIONAL)
PORTABLE ULTRASONIC-SEALING UNIT
This accessory joins the end of one ribbon to the biginning of the next, giving extremely resistant joints
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DOUBLE CHECKER
Unit with additional tape quality control station, equipped with a video camera to convert the Checklabel machine into the Checkribbon. Suitable for checking both sides of the ribbon at the same time.
TRACKER SOFTWARE TO GEOLOCATE THE DEFECTS
Tracker software to geolocate the defects detected on the ribbon and see the icons of the good and bad parts of the ribbon in real time. By clicking on it, you can see the image of the exact point where the defects found occur.
SOFTWARE FOR CREATING REPORTS TO .CSV FILES
Software for creating reports and exporting data to .csv files, useful both for data analysis for internal use, to improve production phases, and for external use, as documentation for supplying the finished product to customers.
SOFTWARE FOR THE REAL-TIME CREATION OF A PIE CHART
Software for the real-time creation of a pie chart, with classifier of the defects found during the processing of the ribbon that allows you to trace and classify the series of the main defects found (for example: presence of stains, weaving defects, missing threads, etc.). On the screen, you can see the pie chart showing the percentage of the defect types detected.
IDEAL SYSTEM TO OPTIMISE RIBBON INSPECTION AND TAPE QUALITY
FIRST STEP
Automatic quality inspection machine from roll to roll.
Main Advantages:
• The quality control is objective and constant: it does not depens on the operators’ judgement.
• Increased Productivity compared to the operator’s. Furthermore, the machine applies the stickers without stopping or slowing down the ribbon or tape.
• The system is stable: it is important to detect the defective labels, but it is equally important not to discard the good ones.
• Artificial Intelligence system: the machine recognises defects autonomously by comparing the memorised labels with the ones that pass under the camera during the working cycle.
• PC incorporated: Possibility to save each job system to recover what has been done previously.
• Statistics of the good and defective processed labels.
SECOND STEP
Your ribbon has already been checked by the CHECKLABEL machine and is ready to be processed on the further machines that automatically recognise the marked shiny stickers on the defective parts to eliminate.
• Our laser machines already have the photocell that detects the stickers. The labels with the stickers will not be processed or counted.
• On our OMNILABEL cut and fold machines we provide special kits to install as follows:
A) “J” – The photocell detects the shiny stickers for faulty labels without counting them out of the total amount. The operator can easily identify the wrong labels with the shiny sticker and discard them from the stacked or packaged ones.
B) “J” – Photocell to detect shiny stickers for faulty labels.
+ “W”/“CW” – System to automatically reject after cutting process the defective labels marked with a shiny sticker by means of a slide put on the back side of the machine.
C) “J” – Photocell to detect shiny stickers for faulty labels.
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“QE” – System to automatically reject by means of a slide with trap door the cut & folded defective labels marked with a shiny sticker.